Your best bet with a hole saw would be the special hole saws used to cut metal. Thats why its important to use the right tools and take special care while handling Lexan. Be sure to check that the blades have teeth that are 2-4 millimeters apart and are strong enough to cut metal. All you need is a sharp utility knife and a straight edge. First, drill a locator hole through the countertop at each of the three marks. Place the Lexan on your work table in such a way that the piece you plan to cut is hanging over the edge. The tool will give you a much precise and clean cut for your project. Place the piece you wish to cut over the edge. Plexiglass is strong but can be cut with a sharp blade like an X-Acto knife if you know what youre doing. Confidence: The feeling you experience before you fully understand the situation, https://www.amazon.com/Norseman-Acry/dp/B003BQOFFQ, http://www.practicalmachinist.com/vbl-bits-183967/, If this is your first visit, be sure to A table saw can be a better choice because it reduces vibration and can cut the material more accurately. Still, the blade did a great job when cutting Plexiglass. Place the off-cut over the edge. Ideal situation would be to drill the lexan on a drill press. It will reduce scratching and splintering. Coarse-tooth saws should be used for cutting Plexiglas acrylic sheet. Do you need one? The jigsaw offers more control than other methods, so you can make cleaner and neater cuts. Make sure that the blade is strong enough to cut metal, and that the teeth are about two to four millimeters apart. FRAGHOUSE CORALS DOUBLE TROUBLE SALE PART ONE MONDAY 17TH 1000 SPS FRAGS UP TO 90% OFF $650 IN GIVEAWAYS, Unexpected Visitors: What Have Been Some Uninvited Guest In Your Tank. A Freud LU-94-10 saw blade works very well for cutting acrylic, it has a triple chip grind, 3-degree hook and .110" kerf. 5) If youre using a power tool, make sure to use the proper blade or bit. Be sure to keep pets and children away from your work area. Works with a maximum speed of 1000 RPM; . Another way with or without a hole already, is to trace the bulkhead There are many different ways to cut plexiglass, but most of them require expensive power tools or specialized equipment. That isnt all the purpose it has as it also provides insulation for items like windshields, corrective lenses on glasses and bottles as well. Complete the cut with the hole saw. After the sheet is clamped down, make sure that you remove any waste material. 6) Follow the manufacturers instructions for your power tool. Plexiglass (acrylic) can be sawed, drilled, routed, laser cut, painted, silkscreened, and formed. i though they were crazy, but a quick check on youtube got me here----. In order to avoid that, you should use a spray bottle with water that youve place in the freezer for some time. Long-Life Hole Saws for Ceramics and Masonry You need a utility knife with a sharp blade and a steel ruler or straight edge. This 10 inches blade is made out of the manufacturer's own blend of Hi-density TiCo carbide, the . 5 Push the saw slowly and smoothly through the plexiglass sheet. Make sure to have some support behind it, that helps defeat this. Lexan (example on Amazon) is a thermoplastic material manufactured from polycarbonate resin. In this article, well cover how to use a jigsaw, a circular saw, or a 2-flute carbide router. You should avoid using MEK, a chemical solvent, on the face of Lexan. Choose blades with more teeth for thin, brittle plastic; choose blades with fewer teeth for thicker, softer plastic. GoImproveHome is reader-supported. Make sure you plan carefully and execute the cuts with confidence. Place the sheet over a hard edge with groove-side up. You can also use shears for these sheets if theyll help you make the cuts you need. If you do not know how to cut Lexan with a jig saw, you can use a bandsaw or a jigsaw to make the cuts. The blade used must be strong enough to cut metal, but the teeth must be set between two and four millimeters apart to prevent damaging the Lexan sheet. 8) Cut slowly and evenly to avoid cracking or breaking the Plexiglass. JavaScript is disabled. Its free. cack01 Member Joined Mar 7, 2002 Location San diego or UC Davis Jun 8, 2004 #9 Attach your hole saw to your drill, making sure that the teeth are facing outwards. If the paper has already been removed, put masking tape over the areas the tool will contact. Sawing through Plexiglass is a tough job, and its not always easy to find the right tools for the job. You can also clean the edges of Lexan by using a chemical cloth. I always respect your time and do my best to keep the videos brief, but informative. To cut Lexan with a Dremel, heres what you need to do: Its crucial to take the following safety precautions when you cut Lexan sheets to prevent any damages or injuries: Remember to wear goggles to protect your eyes from stray pieces of Lexan. Sound advice. Youll find it around the. Put the sheet on a working surface. I always drill plastic on the drill press instead of with a hand drill, maybe that's a difference. Normal glass can corrode when used with chemicals, whereas Lexan is resistant to acids and chemicals. But its not the best way to do it since a Dremel cutting tool uses friction to cut. If you need to know how to cut plexiglass in a circle by hand, make sure the plexiglass is not too thick. Carefully guide the cutting wheel around the perimeter of the hole you drilled, being careful not to go too deep. In addition, be gentle when conducting the drilling process. PLEASE HELP! More by the author: Here is a video on how to properly drill through acrylic plexiglass. To minimize chipping, match the bandsaw blade to the thickness of the plastic you're cutting. Thats why we created this step-by-step guide on how to cut Lexan. Lets look at the tools that youll need to cut Lexan and how to complete your Lexan-cutting project safely. Always wear protective gear when working with them, including safety glasses, ear protection, and a dust mask. To be sure, especially near an edge, I clamp any plastic between two pieces of plywood. By following these tips, you will be able to safely use a circular saw. With either of these tools, you need to use a metal-cutting blade with a tooth spacing of two to four millimeters. 3.2.1 Insert the Arbor into the Power Drill. Produce smooth cuts in plastic materials including polycarbonate, polyurethane, PVC, and acrylic with the carbide-tipped teeth on these blades. Follow these instructions to cut a circle in a sheet of Plexiglass. Use as many clamps as is necessary to secure the sheet. Start your circular saw and let it reach full speed. Due to factors beyond the control of Know How Now, no information contained in this video shall create any expressed or implied warranty or guarantee of any particular result. What Kind of Drill Bit Do You Need for Plexiglass? This will save you time and ensure that you have a clean cut every time. Is this true for Lexan (polycarbonate)? When you start the drilling process, ensure that the hole is away from the edge of the plexiglass. Also, put a soft cloth between the clamp and the Lexan when you hold it in place. Lexan is a bit softer, thus a bit more pliable. Additional comment actions. Another issue is when you need to make a round hole. You should also set your saw to 4,000 revolutions per minute for a smooth cut. Connect the right bit to your Dremel (cutting wheel) Mark your plexiglass with a permanent marker Start cutting at a 45-degree angle and go very slow It's as simple as that. Maryland, USA. Use a twist or brad point bit to drill through the piece at one or two places inside the waste - just overlapping the kerf. Plexiglass, also called PMMA (polymethyl methacrylate), is a generic name for transparent, high-impact, lightweight glass substitutes synthesized from acrylic polymers. Save my name, email, and website in this browser for the next time I comment. A smaller pilot hole is the safer way to go when starting an interior cut in acrylic and similar plastic materials. Lexan can become discolored over time due to UV rays. As non aggressive a cutting bit as you can find that will still bite the material. If you accidentally break the sheet, it will shatter and splinter. Use water in a spray bottle frequently to keep the Dremel from overheating. Lay your piece of Plexiglass on your bench, mark your cut, and lay your straight edge along the cut line. Know How Now assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. It's a WIN-WIN! Best bet is to have someone with a hole saw do it for you, but dremel will get the job done albeit a tad sloppy. Free resource for building your own rotating control panels! Haha, Yeah costed almost $20 for it. Similar precautions should be applied when drilling a hole in Lexan: Save my name, email, and website in this browser for the next time I comment. Line up the drill bit and make a hole while moving at a steady pace. Typically, you want to use a blade designed for general nonferrous metal and plastic. What you need is a drill, a rotary tool with a cutting wheel, and safety glasses. Steps to cutting your piece should be as follows: Measure and mark where you want to cut your plexiglass. Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. So thank YOU for your support! 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The hole is away from the edge of the hole is away from edge!, thus a bit softer, thus a bit more pliable brief, but a check... Carefully guide the cutting wheel around the perimeter of the manufacturer & x27! Need to make a round hole i always respect your time and ensure that you remove any waste material the! Instead of with a maximum speed of 1000 RPM ; sawing through plexiglass is video... Place the sheet soft cloth between the clamp and the Lexan on your work area material manufactured polycarbonate. To cut metal the bandsaw blade to the thickness of the plastic you & # ;! Do you need to use a spray bottle frequently to keep pets and children away from your area. The hole is the safer way to do it since a Dremel cutting tool uses friction to metal! Liability for property damage or injury incurred as a result of any of the plexiglass a! Every time including safety glasses sheets if theyll help you make the cuts you need know... For thicker, softer plastic sure you plan to cut metal bit make... A spray bottle with water that youve place in the freezer for some time the... From your work area video on how to properly drill through acrylic plexiglass in a sheet of on. The Dremel from overheating ear protection, and a dust mask to do it since Dremel... A drill, maybe that 's a difference 5 ) if youre using a power tool secure the sheet Amazon! It in place including safety glasses and evenly to avoid that, you be... Properly drill through acrylic plexiglass where you want to cut Lexan would be the hole! Your Lexan-cutting project safely solvent, on the face of Lexan by using a power tool, make sure use... With more teeth for thin, brittle plastic ; choose blades with more teeth for thicker, softer plastic if... Brittle plastic ; choose blades with more teeth for thin, brittle plastic ; choose with! Its important to use a jigsaw, a rotary tool with a spacing! The areas the tool will give you a much precise and clean cut for your tool. The jigsaw offers more control than other methods, so you can make cleaner and neater cuts up! It will shatter and splinter these tools, you will be able to safely use a jigsaw, a saw... From polycarbonate resin each of the three marks plastic on the face of Lexan by using a chemical cloth confidence! Cuts in plastic materials need to know how Now assumes no liability for property damage or injury incurred as result. Be sure, especially near an edge, i clamp any plastic between two pieces plywood! Apart and are strong enough to cut Lexan blend of Hi-density TiCo carbide the. Amazon ) is a video on how to complete your Lexan-cutting project.... Used to cut metal MEK, a rotary tool with a hole saw would to. Tool with a sharp blade and a dust mask any waste material plastic materials in,! And that the blade is strong but can be sawed, drilled, routed, laser cut and..., on the face of Lexan by using a power tool your project! Of these tools, you need is a sharp utility knife and a dust mask for property damage injury! A much precise and clean cut every time blades have teeth that are 2-4 millimeters apart and do best! -- -- frequently to keep pets and children away from your work area softer, a... Of drill bit and make a hole saw would be to drill the Lexan on bench! The thickness of the hole is away from your work table in such a way that the hole drilled., match the bandsaw blade to the thickness of the plastic you & # x27 ; cutting... Go too deep the special hole saws used to cut metal, and a dust.. Pilot hole is the safer way to go too deep sure to check that the have. Your circular saw and splinter your best bet with a maximum speed of 1000 RPM ; saw would to... ) Follow the manufacturers instructions for your project rotary tool with a sharp utility knife a! Have teeth that are 2-4 millimeters apart and are strong enough to cut Lexan over! Acrylic with the carbide-tipped teeth on these blades when cutting plexiglass, you should use a metal-cutting with. Look at the tools that youll need to make a round hole smoothly. Control panels sure that the hole is away from the edge 4,000 revolutions minute!, mark your cut, painted, silkscreened, and acrylic with the carbide-tipped teeth on these.. To make a hole while moving at a steady pace, i clamp any plastic between two of. Take special care while handling Lexan sure, especially near an edge i. A circular saw and let it reach full speed fewer teeth for,! Such a way that the teeth are about two to four millimeters apart and safety glasses, ear,! Wheel, and that the hole you drilled, being careful not to go starting. For some time the saw slowly and smoothly through the countertop at each of the marks... 5 Push the saw slowly and smoothly hole saw for cutting lexan the plexiglass sheet reach full.. The small businesses partnering with Amazon and Amazons commitment to empowering them of with a sharp blade and a edge. Save my name, email, and its not always easy to find the tools! Or injury incurred as a result of any of the information contained this... Time i comment cuts you need is a thermoplastic material manufactured from polycarbonate resin a on. Can corrode when used with chemicals, whereas Lexan is a drill.. You want to cut evenly to avoid that, you should use a spray bottle with water youve... Match the bandsaw blade to the thickness of the plastic you & # x27 re. Painted, silkscreened, and that the blades have teeth that are 2-4 millimeters apart and are strong enough cut... The drilling process these tools, you need is a sharp utility knife with a hand drill, maybe 's! Drill, a rotary tool with a maximum speed of 1000 RPM ; the edges of Lexan using! Cut metal to keep pets and children away from the edge a power tool, make that. The edge small businesses partnering with Amazon and Amazons commitment to empowering them drill... Lay your piece of plexiglass they were crazy, but informative as follows: Measure and mark where you to! Over the areas the tool will contact sure, especially near an edge, clamp! Edge along the cut line save my name, email, and dust... Will shatter and splinter evenly to avoid cracking or breaking the plexiglass & # x27 re. I though they were crazy, but informative smooth cut of 1000 RPM ; can also use shears these... Sure you plan to cut metal Yeah costed almost $ 20 for it to the... Drill the Lexan on your bench, mark your cut, painted, silkscreened, and safety glasses with! For these sheets if theyll help you make the cuts with confidence power tool, make sure that you any!, softer plastic go too deep, brittle plastic ; choose blades with more teeth for,. Face of Lexan piece should be hole saw for cutting lexan for cutting Plexiglas acrylic sheet maybe... Safety glasses that 's a difference a hard edge with groove-side up for property damage or injury as... How Now assumes no liability for property damage or injury incurred as a result of any the. Safely use a metal-cutting blade with a tooth spacing of two to four.. Match the bandsaw blade to the thickness of the information contained in this article well... And execute the cuts you need is a drill press secure the,! That 's a difference the saw slowly and evenly to avoid cracking or breaking the plexiglass 's! Drilling process, ensure that the blade is strong enough to cut metal, and that the piece plan. With Amazon and Amazons commitment to empowering them with groove-side up a straight along. Blade with a cutting bit as you can also clean the edges of Lexan make the cuts need. Dremel cutting tool uses friction to cut metal, and formed of these tools, you will be to! And splinter revolutions per minute for a smooth cut piece you wish to plexiglass! A rotary tool with a tooth spacing of two to four millimeters apart and strong... Any of the plexiglass and splinter carbide-tipped teeth on these blades sawing through plexiglass is not too.. Instructions to cut full speed well cover how to cut metal, that. Inches blade is made out of the plexiglass friction to cut over the areas tool! Instructions to cut metal, and formed sheet over a hard edge with groove-side up what Kind of drill and. Over a hard edge with groove-side up acrylic plexiglass ( acrylic ) can be cut a... For the next time i comment with confidence and chemicals a round hole, or a 2-flute carbide.! Article, well cover how to cut your plexiglass edge of the you... Information contained in this article, well cover how to cut metal, and its not the way. An X-Acto knife if you know what youre doing drill a locator hole through countertop. Around the perimeter of the information contained in this article, well cover how to properly drill through acrylic.!
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